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Truck Mounted Drilling Rig - KLR 1000 DTH Drill Rig

Technical Specifications

General

KLR 1000 Model, top drive all Hydraulically Operated Truck Mounted Drilling Rig designed to handle DTH Drilling upto a maximum depth of 1000 feet (300 meters).

Capacity

DTH Drilling
Drilling hole Diameter 165 mm 6.5 Inches
Max. Overburden Drilling Diameter 228 mm 9 Inches
Max. Drilling Depth 300 Mtr 1000 feet
Drill Pipe size 114 mm 4.5 Inches
Drill Pipe wall thickness 7.5 mm 0.29 Inches
Length of the Drill Pipe 6 Mtr 20 feet

Note: Under favorable Drilling conditions.

MAST

Channel type Mast of Electrically welded construction, main members made out of heavy duty structural steel channels, reinforced with suitable cross members.

Mast length 8800 mm 29 feet
Rotary Head travel 7000 mm 23 feet
Centraliser opening 254 mm 10 Inches
Rod handling capacity 6 Mtr. 20 feet
Raising & Lowering With Hydraulic cylinder

Rotary Head

Heavy duty Hydraulic Driven Top Head Rotation Unit having infinitely variable speed (0 to 115 rpm) will be provided. This unit travels on the Mast and is of sturdy construction to absorb sudden shock loads generally encountered during Drilling Operations.

Max. Speed 0-115 rpm
Max Torque 250.0 Kg f-m
Drive Motor model Orbital Motor (OMT 315) or Equivalent
No. of Motors 1 No.

Feed System

Feed system is provided with adequate travel for handling drill pipes & Casing pipes of capacity upto 6 Mt. Long . The  feed and hoist are actuated by a suitable hydraulic cylinder with wire rope and pulley arrangement. The feed system has the following capabilities.

Max. Pull back/up Capacity 8500 Kgf
Max. Pull down Capacity 5500 Kgf
Max. Pull back/up Speed 40 mt/mm
No. of cylinders 1 No.
Reeving Ratio 1:3

The feed system will be incorporated with Hold back arrangement to control and limit weight on bit, rapid and slow feed arrangement to suit the variable  ground conditions.

Hydraulic System

Max. Operating Pressure         210 kg/cm2
Hydraulic Tank capacity 550 Lts
Filtration (Nom) Return line 10 microns
Hydraulic Oil Cooler 70 GPM (Fin type Oil to Air)

Prime Mover

The entire rig unit shall be mounted on the truck, power drawn from the Truck engine with suitable PTO arrangement for the Hydraulic system.

Stabilizers (Jacks)

System consists of four hydraulic leveling jacks with Reverse flow restricted valves to ensure safe operation. Two members are at rear of the rig controlled by a single valve. and two separate valves for the Two jacks at the front of the rig. (Operator side)

Type Hydraulic cylinder
No. of Jacks 4 Nos.

Water Injection Pump

The drill rig will be provided with Hydraulically operated triplex plunger pump, for injecting water/foam with necessary piping and flow control valve.

Max. Flow 36 lpm
Max. Pressure 40 kg/cm2

Breakout Wrench

The Drill Rig is equipped with Hydraulically operated breakout wrench for breaking drill pipes.

Cylinder bore diameter 80 mm 3.1 Inch
Stroke 300 mm 12 Inch

Single Rod Changer  with One Ton Winch Assly (Optional)

Manually operated single rod changer will be provided for changing the drill pipes. Hydraulically operated auxiliary winch of capacity 1.0 ton is mounted on mast to handle the casing pipes, drill pipes and other handling tools.

Bare Drum Pull 1000 kgf.
Max Speed 20 m/min

Air Compressor and Mounting


Air compressor of following capacity  is required for DTH Drilling.

Capacity 1100 CFM / 300 PSI
Make Reputed make
Air compressor shall be mounted on the same truck on which the rig is mounted (single unit).

Air Line Lubricator

Capacity 1100 CFM@ 300 PSI
Make Reputed Make/Model
Tank capacity 13.5 LTS.
KLR Drilling Rigs can be supplied in custom-built models in various Configurations as indicated  below, Mounting features to suit all special requirements and Technical specifications can be offered accordingly.

KLR DTH 1500, capable of drilling up to 1500 feet
KLR DTH 2000, capable of drilling up to 2000 feet
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Truck Monted Drilling Rigs - DTH cum Rotary Drill Rig - KLR DTHR 300

Technical Specifications
General
KLR DTHR300 Model. Top drive DTH cum Rotary Combination Hydraulically Operated Truck Mounted Drilling Rig, Designed to handle DTH Drilling and Rotary drilling upto a maximum depth of 300 meters.
Capacity
DTH Drilling
Drilling hole Diameter 203 mm 8 Inches
Max. Overburden Drilling Diameter 254 mm 10 Inches
Max. Drilling Depth 300 Mtr 1000 feet
Drill Pipe size 114 mm 4.5 Inches
Drill Pipe wall thickness 8.9 mm 0.35 Inches
Length of the Drill Pipe 6.1 Mtr 20 feet

Note: Under favorable Drilling conditions.
Rotary Drilling
Drilling Diameter 311 mm 12 ¼ Inches
Max. Casing Pipes Capacity 203 mm 8.0 Inches
Max. Drilling Depth 300 m 1000 feet

Note: Under favorable Drilling conditions.
Mast
Box type Mast of Electrically welded construction, main members made out of heavy duty structural steel tubes, reinforced with suitable cross members.

Mast Length 8800 mm 29 Feet
Rotary Head Travel 7000 mm 23 Feet
Centraliser Opening 355 mm 14 Inches
Rod handling Capacity 6.1 m 20 Feet
Raising & Lowering With Hydraulic Cylinder

Rotary Head
Heavy duty Hydraulically Driven Top Head Rotation Unit having infinitely variable speed (0 to 100 rpm) will be provided. This Unit travels on the Mast and is sturdy construction to absorb sudden shock loads generally encountered during Drilling Operations.

Max. Speed 100 rpm
Max. Torque 550 kgfm
Drive Motor model Orbital Motor (0MV 400 or equivalent)
No. of Motors 2 Nos.

Feed System
Feed system is provided with adequate travel for handling drill pipes & Casing pipes upto 6 Mt. Long. The feed and hoist are actuated by a suitable hydraulic cylinder with wire rope and pulley arrangement. The feed system has the following capabilities.

Pull back/Up Capacity 14500 Kgf
Pull down Capacity 7500 Kgf
Pull Back/Up Speed 20 Mtr/mm
No. of Cylinders 1 No.
Reeving Ratio 1:3

The feed system will be incorporated with Hold back arrangement to control and limit weight on bit, rapid and slow feed arrangement to suit the variable ground conditions.
Hydraulic System

Max. Operating Pressure 220 kg/cm2
Hydraulic Tank Capacity 800 Lt
Filtration (Nom) Return Line 10 microns
Hydraulic Oil Cooler 120 GPM (Fin type Oil to Air)

Prime Mover
The entire rig unit including mud pump shall be mounted on the truck, power drawn from the deck engine with suitable PTO arrangement for the Hydraulic system.
Stabilizers (Jacks)
System consists of four hydraulic leveling jacks with Reverse flow restricted valves to ensure safe operation. Two numbers are at rear of the rig controlled by a single valve. and two separate valves for the Two jacks at the front of the rig. (Operator side)
Water Injection Pump
The drill rig will be provided with Hydraulically operated triplex plunger pump, for injecting water/foam with necessary piping and flow control valve.

Max. Flow 36 lpm
Max. Pressure 40 kg/cm2

Breakout Wrench
The Drill Rig is equipped with Hydraulically operated breakout wrench for breaking drill pipes.

Cylinder bore diameter 80 mm 3.1 Inch
Stroke 300 mm 12 Inch

Mud Pump
Hydraulically driven Duplex, double acting reciprocating 6 x 6 model Mud pump is required for rotary drilling. This mud pump is suitable for handling clear water, drilling mud and bentonite solutions.

Bore 150 mm 6 Inches
Stroke 150 mm 6 Inches
Max. Flow 1021 lpm
Max. Pressure 20.74 kg/cm2

Single Rod Changer  with One Ton Winch Assly (Optional) Manually operated single rod changer will be provided for changing the drill pipes. Hydraulically operated auxiliary winch of capacity 1.0 ton is mounted on mast to handle the casing pipes, drill pipes and other handling tools.

Bare Drum Pull 1000 kgf
Max Speed 20 m/min

Air Compressor and Mounting
Air compressor of following capacity is required for DTH Drilling.

Capacity 1100 cfm / 300 psi
Make ELGI / IR

Air compressor shall be mounted on a separate suitable truck with separate hydraulic package/side P.T.O arrangement as required and four dia 100 stabilizers(jacks)
Welding Generator (Optional)
Hydraulically driven Welding generator set of capacity 320 Amps at 60% duty cycle is required.

Make Swaraj / equivalent
Drive Hydraulic
  KLR Drilling Rigs can be supplied in custom-built models in various Configurations as indicated  below, Mounting features to suit all special requirements and Technical specifications can be offered accordingly.
  KLR DTHR 600, capable of drilling up to 600 Meters (~2000 Feet)
  KLR DTHR 750, capable of drilling up to 750 Meters (~2500 Feet)
  KLR DTHR 1000, capable of drilling up to 1000 Meters (~3300 Feet)

 
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Tractor Mounted Drilling Rigs - KLR TBW 40, DTH Drill Rig

Technical Specifications
Description
KLR TBW 40, DTH is a Tractor Mounted Top drive all hydraulically operated Drilling Rig extracting main power from Tractor Engine, is capable of drilling using DTH method to  a Depth of 150 Mt.
Drilling Capacity
DTH Drilling Units
Metric FPS
Bore Diameter 114 mm 4.5 Inch
Max Drilling Depth 150 mtrs 500 feet
Max. Overburden Drilling Diameter 152 mm 6 inch
Max. Drilling depth 45 mtr 150 feet

Note: Under favorable Drilling conditions.
Mast Structures
Sturdy structural channel type mast of electrically welded construction, main members made out of heavy duty structural steel channels reinforced with suitable cross members, so that it will be strong enough to withstand the varying drilling loads.

Mast length 5720 mm
Rotary Head Travel 4572 mm
Centraliser Opening 203.0 mm (8 Inches)
Raising and Lowering With hydraulic cylinder

Top Head Rotary Drive
Heavy duty hydraulically driven top head rotation unit will be provided. This unit travels on the mast and is of sturdy construction  to absorb sudden shock loads.

Max. Speed 100 rpm
Maximum Torque 235 kg f-m
Drive Type Orbital Motor
No. of motors One number

Feed System
Feed  system is provided with adequate travel for handling drill pipes upto 3.0 Mt. Long. The feed and hoist are actuated by a suitable hydraulic cylinder with wire rope and pulley arrangement. The feed system has the following capabilities.

Pull up force 4500 Kgf
Pull down force 2400 Kgf
Pull up speed 40 m/min
Pull down speed 65 m/min
Reeving ratio(wire rope) 1:3

The feed system will be incorporated with Hold back arrangement to control  and limit weight on bit, rapid and slow feed arrangement to suit the variable ground conditions.
Hydraulic System

Max. Operating pressure 160 kg/cm2
Hydraulic  Tank capacity 300 Lts.
Filtration (Nom.) Return line 10 microns
Hydraulic Oil Cooler 40 GPM (Fin type Oil to Air)

Prime Mover
Power required for the rig hydraulics shall be drawn from the tractor engine through the out put shaft (PTO).
Stabilizers (Jacks)
System consists of three hydraulic leveling jacks with Reverse flow restricted valves to ensure safe operation. Two numbers are at the front (Operator) of the rig controlled by two separate valves and one jack in the rear side of the rig controlled by a single valve.

Type hydraulic cylinder
No. of Jacks 3 Nos.

Breakout Wrench
The Drill Rig is equipped with Hydraulically operated breakout wrench for breaking drill pipes.

Cylinder bore diameter 80 mm 3.1 Inch
Stroke 300 mm 12 Inch

Water Injection Pump
The drill rig will be provided with Hydraulically operated triplex plunger pump, for injecting water/foam with necessary piping and flow control valve.

Max. Flow 36 lpm
Max. Pressure 40 kg/cm2

Air Compressor
Air compressor of suitable capacity as mentioned can be used for carrying out the DTH drilling activity.

Air compressor 650 cfm / 200 psi
Make Reputed make

Note: The compressor shall be mounted on separate two wheel single dummy axle with mechanical stabilizers, suitable toeing arrangement.

Air Line Lubricator
Air Line Lubricator of capacity mentioned below shall be mounted for the supply of lubricating Oil to the hammer.

Capacity 900 cfm / 200 psi
Make Reputed make
 
KLR Drilling Rigs
can be supplied in custom-built models in various Configurations as indicated below, Mounting features to suit all special requirements and Technical specifications can be offered accordingly.

  KLR TBW 40 DTHR capable of drilling up to 150 Meters both in DTH and Rotary drilling, core drilling (Combination Rig)
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Trailer Mounted Hydraulic Rigs

Trailer Mounted Hydraulic Rigs
Technical Data
Description Borewell Drilling Rig
KLR
Capacity
Drill hole Dia. 4.5"
Drill Depth 500 Feet
Over Burden Drill Dia. 6.5"
Over Burden Drill Depth 300 Feet
Under favorable drilling conditions
Hydraulic System
A) Prime Mover Deck Engine
B) Feed
Pull up Force 4500 Kgf
Pull Down Force 2300 Kgf
Pull Down Speed 30 m/min
Pull up Speed 24 m/min
C) Rotation
Speed 0-100 rpm
Torque 120 Kgf-m
D) Optional
Two speed RH
Compressor
Minimum Suggested

500 CFM & 200 PSI
ROD Changer
(Optional)
Single Rod Changer
Water Pump
Capacity Suggested min 36 LPM @ 28 Kgf/cm2
Drive & Mounting
(Optional)
Hydraulic
Hoist

KLR Industries Ltd. Products can supply in custom-built models in various configurations, Mounting features to suit all special Requirements and Technical specifications can be offered accordingly.

(In view of continuous R&D and Product Improvement programme all specifications, features etc., are subject to amendments without Prior notice)

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Truck Mounted Drilling Rigs - KLR Make, CDR 400 Core Drilling Rig

Technical Specifications

General
KLR Make, CDR 400 Core Drilling Rig, Top Drive all hydraulically Operated Truck mounted Drilling Rig is designed for Core drilling for Geo-technical investigation (Geological survey) applications.
Drilling Capacity
  Parameters
Core Drilling
(Wire line or conventional)
SI FPS
B Wireline or Conventional 400 Mtrs 1300 Feet
N Wireline or Conventional 300 Mtrs 1000 Feet
H Wireline or Conventional 185 Mtrs 600 Feet
P Wireline or Conventional 100 Mtrs 328 Feet

Note: Under favorable Drilling conditions. MAST Sturdy structural Box type Mast of electrically welded construction, main members made out of heavy duty structural steel material reinforced with suitable cross members. So that it is strong enough to withstand the high drilling loads. The dumping arrangement shall be provided for drilling upto 45◦ angle.

Mast Length 10000 MM 393 (Inches)
Rotary Head travel 7000 MM 275 (Inches)
Centraliser Opening 203 MM 8 (Inches)
Raising & Lowering With Hydraulic cylinder

Rotary Head Heavy duty Hydraulically Driven Top Head Rotation Unit is provided with High & Low speeds given below. The Rotation head is provided with slide out or swing out arrangement.

SI FPS
Max. Speed I 700 rpm
Max. Torque at Speed-I 50 Kgf-m 360 Lb-ft
Max speed II 300 rpm
Max Torque at Speed II 145 Kgf-m 1050 Lb-ft

Feed System
Feed system is provided with adequate travel for handling drill pipes & Casing pipes upto 6 Mt. long. The feed system is actuated by a suitable hydraulic cylinder with wire rope and pulley arrangement. The feed system has the following capabilities:

Max. Pull back/Up Capacity 9000 Kgf 19836 lbs
Max. Pull Down Capacity 3300 Kgf 7200 lbs
Max. Pull Back/Up Speed 40 Mtr/ min 130 ft/min
Revving Ratio 1.3
No. of Cylinders 1 No.

The Feed system will be incorporated with Hold back arrangement to control and limit weight on bit, rapid and slow feed arrangement to suit the variable ground conditions.
Hydraulic System

Max. Operating pressure 210 kg/cm2
Hydraulic Tank capacity 550
Filtration (Nom.) Return Line 10 microns
Hydraulic Oil Cooler 120 GPM (Fin type Oil to Air)

Prime Mover
Truck mounted rig with power drawn from the Truck engine with suitable PTO arrangements Optional: Separate Deck engine can also be mounted for the power source as per the customer requirement.
Stabilizers (Jacks)
System consist of four hydraulic leveling jacks with Reverse flow restricted valves to ensure safe operation. Two numbers are at the front (operator side) the rig controlled by two separate valves and Two jacks at the rear side of the rig controlled by a single valve.

Type Hydraulic cylinder
No. of Jacks 4 Nos.

Wireline Hoist Capacity
A suitable main hoist of following capacities shall be provided, on top of the mast.

Max. Bare Drum Pull 1000 kgf 2204 lbs
Max. Speed 100 m/min 330 ft/min
Cable Size 6 mm dia. 0.23 Inches
Drive Hydraulic motor

Note
  KLR Drilling Rigs can be supplied in custom-built models in various Configurations as indicated below, Mounting features to suit all special requirements and Teechnical specifications can be offered accordingly
  CDR 800, capable of drilling upto 800 Meters both in wireline Q and conventional
  CDR 1500, capable of drilling up to 1500 Meters both in wireline Q and conventional

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Truck Mounted Drilgling Ris - KLR Make CDR 600, Core Cum DTHR Combination Drilling Rig

Technical Specifications
General
KLR make, Model CDR 600, truck mounted diamond core drill rig, Top drive all hydraulically operated CORE drill rig. This rig is capable of drilling in any kind of medium to hard soil formation for mineral sample extraction to a depth of 600 Mt. (2000 Ft), this rig is capable of drilling in medium to hard soil formation using DTH and unconsolidated, clay formation using rotary method under favorable drilling conditions the following are the detailed specifications. DTH Drilling

Drill Hole Diameter 165 MM 6.5 (Inches)
Max Drilling Depth 450 Mts 1,500 Feet
Max Drilling Diameter 203.2 MM 8 Inches
Max Drilling Depth 300 Mt 1,000 Feet
Max Drill Pipe Diameter 114.3 MM 4.5 Inches
Max Drill Pipe Wall Thickness 8.9 MM 0.33 Inches
Max Drill Pipe Length 4.5 mts 15 feet

Note: Under favorable Drilling conditions.
Rotary Drilling

Max drill hole diameter 203 MM 8 Inches.
Max drilling depth 500 Mts 1,650 Feet
Max diameter (reaming) 270 MM 10 5/8 Inches

Note: Under favorable Drilling conditions.
Core Drilling
Drilling Size and Drilling depths (Maximum).

HQ/NQ 600 Mtr 2000 Feet
Max Drill Pipe Length 3 Mtr 10 Feet

Note: Under favorable Drilling conditions.
Power Unit
Truck engine or Deck engine with suitable Pump mounting arrangement shall power the entire hydraulic system of the rig with minimum rated power of the engine -160.0 HP @ 2100 rpm.
Mast
Sturdy Structural Box Type Mast of electrically welded construction, main members are made out of heavy duty structural steel channels reinforced with suitable cross members, so that it will be strong enough to withstand the varying drilling loads. The mast shall be provided with a provision for drilling at a angle of 45 deg. The mast is capable of handling upto 6 mtr drill pipe & casting.

Mast length 10,000 mm 256.0 Inches
Rotary Head Travel 7,000 mm 145.0 Inches
Centraliser Opening 304.8 mm 12 Inches
Reeving Ratio 1:3
Raising & Lowering With Hydraulic Cylinder

Top Head Rotary Drive
Heavy duty hydraulic driven top head rotation head unit with dual speed motor and gear box arrangement having infinitely variable speed from (0-975rpm). This unit travels on the mast and is of sturdy construction to absorb sudden & varying shock loads generally encountered during drilling operations. The rotation head gear box is also provided with slide out or swing out arrangement.
Rotary Head Output Speeds & Torques

Speeds Torques
975 rpm 55 kg m
490 rpm 110 kg m
300 rpm 315 kg m
145 rpm 630 kg m

Feed System
Feed system is provided with adequate travel for handling drill pipes and casing pipe upto 3.0 Mt. Long. The feed and hoist are actuated by a suitable hydraulic cylinder with wire rope and pulley arrangement. The feed system has the following capabilities.

Feed Cylinder ø 125 x ø 70 x 2350
Pull Up 8500 Kgf 18735 lbf
Pull Down 5800 Kgf 12780 lbf
Pull Up Speed 40 Mt/Min 132 Ft/Min
Pull Down Speed 60 Mt/Min 198 Ft/Min

Hydraulic System
The hydraulic system is designed for fuel efficient and high productive capacity. All hydraulic elements like pumps, motors, valves, and cylinders shall be of adequate capacities and of reputed makes.

Max Operating Pressure (open loop) 250 Kg/cm2
Max Operating Pressure(Closed Loop) 300 Kg/cm2
Hydraulic Tank Capacity 800 Lt
Filtration (Nom.) Return Line 10 to 25 Microns
Hydraulic Oil Cooler Fin Type Oil to Air

Mud Pump (Recommended size for Rotary Drilling)
Hydraulically driven Duplex, double acting reciprocating 5 x 4 model Mud Pump. This mud pump is suitable for handling clear water, drilling mud and bentonite solutions.

Bore (Liner) 125 mm 4 Inches
Stroke 150 mm 5 Inches
Max. Flow 523 lpm
Max. Pressure 22.6 Kg/cm2  
Drive Hydraulic motor  

Stabilizers
System consists of four hydraulic leveling jacks with Reverse flow restricted valves to ensure safe operation Two no's are at the front (Operator side) of the rig controlled by two separate valves and two jacks at the rear side of the rig controlled by single valve.

No. of Jacks Four (02 each mounted in front and rear)
Cylinder Size ø 125 x ø 63 x 610
Type Hydraulic

Recommended Air Compressor (For DTH Drilling)

Air compressor capacity 1200 CFM/320 PSI or Equivalent
Make IR (Ingersoll rand) Make or equivalent reputed make

Note:The compressor shall be mounted
on the separate truck as per the customer requirement. Air Line Lubricator (in case of DTH Drilling)

Air Flow Ccapacity 1200 CFM
Air Pressure 320 PSI
Tank Capacity 14 Lts.
Make SPINC/Equivalent make

Wire Line Hoist Assembly
Hydraulically operated winch assembly for handling tools and drill pipes.

Welding Generator
Welding generator with a capacity of 320 amps at 60% duly cycle. The welding Generator is coupled with a hydraulic motor to maintain uniform output current even at varying load requirements.

Make Swaraj ltd./equivalent
Drive Hydraulic

Rod Gripper Assly
Hydraulically operated rod gripper assembly for holding NQ drill pipes.
Breakout Wrench (For DTH & Rotary Drilling)
The Drill Rig is equipped with hydraulic breakout wrench for breaking of drill pipes and the hammer.

Cylinder Bore Diameter 80 mm
Stroke 300 mm

Note:
  In view of continuous R & D and Product Improvement programme all specifications, features etc., are subject to amendments without prior notice
  KLR Drilling Rigs can be supplied in custom built models in various Configurations, Mounting features to suit all special requirements and Technical specifications can be offered accordingly
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KLR Make CDR 1500, Core Cum DTH Drilling Rig

KLR Make CDR 1500, Core Cum DTH Drilling Rig

Technical Specifications
General
KLR make, Model CDR 1500, diamond core drill rig, Top drive all hydraulically operated Core drilling rig. Driling Capacity

Drilling Capacity SI FPS
Core Drilling
Drilling Size and Drilling depths (maximum)
NQ 1500 Mt 4950 Feet
Max Drill pipe length 3.0 MM 10 Feet

Note: Under favorable Drilling conditions.
DTH Drilling

Drill Hole Diameter 165 MM 6.5 (Inches)
Max Drilling Depth 450 Mts 1485 Feet
Max Drill Pipe Diameter 114.3 MM 4.5 Inches
Max Drill Pipe Wall Thickness 7.5 MM 0.29 Inches
Max Drill Pipe Length 6.0 Mts 20 feet

Note: Under favorable Drilling conditions.
Power Unit
The entire rig hydraulic system shall be powdered by the heavy duty deck engine with suitable PTO arrangement, engine power 260.0 HP @ 2200 RPM of reputed make.

Mast
Sturdy structural tubular type mast of electrically welded construction, main members are made out of heavy duty structural steel tubes. The mast shall be provided with a provision for drilling at a angle of 45 deg.

Mast length 12,000 mm 472.0 Inches
Rotary Head Travel 7,000 mm 275.0 Inches
Centraliser Opening 254 mm 10 Inches
Raising & Lowering With Hydraulic Cylinder

Top Head Rotary Drive
Heavy duty hydraulic driven top drive rotation head unit with dual speed motor and gear box arrangement having infinitely variable speed from (0-1200rpm). The rotation head gear box is also provided with slide out or swing out arrangement.
Rotary Head Output Speeds & Torques

Speeds

Torques

1200 rpm 85 kg m
780 rpm 150 kg m
225 rpm 390 kg m
140 rpm 700 kg m

Feed System
Feed system is provided with adequate rotary head travel up to 7.0 Mt. Long. The feed and hoist are actuated by a suitable hydraulic cylinder with wire rope and pulley arrangement. The feed system has the following capabilities.

Feed Cylinder Ø 140 x Ø 100 x 2350
Pull Up 22,000 Kgf 48,488 lbf
Pull Down 11,000 Kgf 24,244 lbf
Pull Up Speed 36 Mt/Min 118 Ft/Min
Pull Down Speed 60 Mt/Min 2
Reeving ratio 3

Hydraulic System
The hydraulic system is designed for fuel efficient and high productive capacity. Variable displacement axial piston pump with proportional valves.

Max Operating Pressure (open loop) 210 Kg/cm2
Max Operating Pressure(Closed Loop) 300 kg/cm2 (Rotation and main hoist are in closed loop)
Hydraulic Tank Capacity 750 Lt
Hydraulic Oil Cooler 120 gpm (Fin Type Oil to Air)

Mud Pump (Recommended size for Rotary Drilling)
High pressure, Triplex single acting pump of

Capacity 120.0 LPM
Delivery pressure 70.0 bar

Stabilizers
System consists of four hydraulic levelling jacks (Box type) with 'Reverse flow restricted valves' to ensure safe operation.

No. of Jacks Four (02 each mounted in front and rear)
Cylinder Size Ø 125 x Ø 70 x 800
Type Hydraulic

Wire Line Winch Assembly
Hydraulic operated winch assembly for handling core catcher:

Line Pull (Bare Drum) 1500 Kgf 3306 lbf
Max. Line speed (Bare Drum) 100 Mtr/Min
Wire diameter 6 mm
Drive Hydraulic motor

Main Hoist Assembly
Hydraulic operated winch assembly for handling casing and drill pipes

Line Pull (Bare Drum) 1500 Kgf 33060 lbf
Max. Line speed (Bare Drum) 40 Mtr/Min
Wire diameter 22 mm
Note:
  In view of continuous R&D and Product Improvement program all specifications, features etc., are subject to amendments without prior notice
  KLR Drilling Rigs can be supplied in custom built models in various Configurations, Mounting features to suit all special requirements and Technical specifications can be offered accordingly
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Tractor Mounted Drilling Rigs - KLR TC - 40, Core Drill Rig

Technical Specifications
Description
KLR, TC-40, is a Tractor Mounted Top drive all Hydraulically operated core Drilling Rig extracting main power from Tractor Engine, is designed for Geo-technical investigation (Geological survey), soil sampling application capable of drilling to a maximum depth of 150 Mt. (500 feet)
Drilling Capacity

Core Drilling Parameters
SI FPS
Drilling Sizes & Drilling Depths
NW Drilling (core 54.0 mm) 150 m 500 Feet
NX Casting (88.9 mm Drilling) 50 m 150 Feet

Mast Structure
Strudy structural Channel type mast of electrically welded construction, main members made out of heavy duty structural steel channels reinforced with suitable cross members, so that it will be strong enough to withstand the varying drilling loads.

Mast Length 5500 mm
Rotary Head Travel 4500 mm
Centraliser Opening 200 mm
Raising and Lowering with hydraulic cylinder
Max. Rod handling Capacity 3 m

Tophead Rotary Drive
Heavy-duty hydraulic driven Top head Rotation unit having infinitely variable speed (0 to 500rpm) will be provided. This unit travels on the Mast and is of sturdy construction to absorb sudden & varying shock loads generally encountered during drilling operations.

Output Speed 0-500 rpm
Output Torque 60 Kgm
Types of Gears Spur Gears
Drive Motor type OMT 200/Orbital
No. of Motors 01 No.

Feed System
Feed system is provided with adequate travel for handling drill pipes upto 3.0 Mtl ong.

The feed
and hoist are actuated by a suitable hydraulic cylinder with wire rope and pulley arrangement.
The feed system has the following capabilies

Max. Pull Up Force 4500 kgf
Max. Pull Down Force 2400 kgf
Max. Pull Up Speed 40 m/min
Max. Pull Down Speed 65 m/min
Reeving Ratio (Wire Rope) 1:3

The feed system will be incorporated with Hold back arrangement to control and limit weight on bit, rapid and slow feed arrangement to suit the variable ground conditions.
Hydraulic System

Max. Operating Pressure 160 kg/cm2
Hydraulic Tank Capacity 300 Lts
Filtration(Nom.) - Return Line 10 microns
Hydraulic Oil Cooler 40 GPM (Fin type Oil to Air)

Prime Mover
Power required for the rig hydraulics shall be drawn from the tractor engine through the out put shaft (PTO).

Stabilizers (Jacks)
System consists of three hydraulic leveling jacks with 'Reverse flow restricted valves to ensure safe operation. Two numbers are at the front (Operator side) of the rig controlled by two separate valves and one jack at the rear side of the rig controlled by a single valve.

Type Hydraulic cylinder
No. of Jacks 3 Nos

Breakout Wrench
The Drill Rig is equipped with hydraulic breakout wrench for tightening and loosing of drill pipes and the hammer.

Cylinder Bore Diameter 80 mm 3 Inch
Stroke 300 mm 12 Inch

Water Injection Pump
Triplex plunger pump shall be used for DTH Drilling.

Capacity 36 lpm
Max Pressure 40 bar

Winch Assembly
Hydraulically operated wire line winch is mounted on mast to handle the casing pipes, drill pipes and other handling tools.

Line Pull (Bare Drum) 800 kgf
Line Speed (Bare Drum) 40 Mt./min

Air Compressor
Air compressor of suitable capacity as mentioned can be used for carrying out the DTH drilling activity.

Air Compressor 450 cfm/150 psi
Make Reputed make

Note: the compressor shall be mounted on separate two wheel single dummy axle waith mechanical stabilizers quantity one number.
Air Line Lubricator
Air line lubricator of capacity mentioned below shall be mounted for the supply of lubricating Oil to the hammer.

Capacity 600 cfm/200 psi
Make Reputed make
  KLR Drilling Rigs can be supplied in custom-built models in various Configurations as indicated below, Mounting features to suit all special requirements and Technical specifications can be offered accordingly
  KLR TBH -40, capable of drilling up to 50 Meters (150 feet) in case of Blast Hole Drilling
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SELF-PROPELLED SKID MOUNTED RIG

CORE cum DTH DRILLING RIG
CDR 150 (CORE) CDR-150 (DTH)
76 mm (core: @54 mm) (Under favorable drilling conditions) 114.3 mm (@4.5") (Under favorable drilling conditions)
450 Feet 500 Feet
165 mm
120 Feet
6150 (50 mm) 6150 (50 mm)
3600 mm 3600 mm
3 Mtr (10 Feet) 3 Mtr (10 Feet)
@240 mm (@9.5") @240 mm (@9.5")
Deck Engine Deck Engine
4500 Kgf 4500 Kgf
2300 Kgf 2300 Kgf
30 m/min 30 m/min
24 m/min 24 m/min
625 rpm 100 rpm
59 Kgf/m 2300 Kgf/m
NA 600CFM @ 200 PSI
40 GPM us 40 GPM us
Fin type: Oil to Air Fin type: Oil to Air
Hydraulic Motor Hydraulic Motor
800Kgf @ 40Mtr/min 800Kgf @ 40Mtr/min
36 LPM @30 Kgf/cm2 36 LPM @30 Kgf/cm2
Hydraulic Hydraulic
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Crawler Mounted Rig

Crawler Mounted Rig
U.S. Metric
General
Max Hole Size 6.00 inch 152.40 mm
Max Hole Depth 300.00 ft. 91.46 m
Rotary Head System
Speed 0-60 rpm 0-60 rpm.
Max. Torque 18000.00 in/lbs 207.11 kgfm
Rotary Head Travel 13.12 ft 4.00 m
Type of drive Hydraulic Hydraulic
Feed System
Pull up Force 11051.86 lbf 5014.45 kgf
Pull Down Force 5636.45 lbf 2557.37 kgf
Drill Rod Length 10 ft 3 m
Undercarriage System
GVM of the Equipment 17632.00 lb 8000.00 kg
Track Width 77.00 inches 1955.80 mm
Wheel Base 79.13 inches 2010.00 mm
Grouser Width 10.00 inches 254.00 mm
Track Oscillation 20 Deg (10 Deg. On both sides)
Type of drive Independent Hyd. Motor for each track, plantry gear box and system.
Power
Kirloskar 4R 1040
Diesel up to 75 hp
Hydraulics
Gear pump Driven system 30 gpm 114 lpm
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KLR-CDR 400 Core cum Blast Hole Drill Rig

KLR-CDR 400 Core cum Blast Hole Drill Rig
Technical Specifications of KLR-CDR 400 Core cum Blast Hole Drill Rig
Capacity Feed System
Drilling Capacity (Core) Pull Back Capacity-7000 Kg.
Drill Hole Size N Size Pull Down Capacity-5000 Kg.
Depth 700 mtrs. Pull Back Speed 20 mt/min.
Drilling Capacity (Blast Hole) Rotary Head Travel 7 mt.
Max. Depth-50 mtrs.
Hole Dia-115 mm.
Angle Hole Drilling-0 to 45 Degrees
Mast Triplex Pump (TSA 75)
Construction-Sturdy structural Box Drive-Hydraulic Motor Drive
Centraliser Opening-300 mm. Flow-75 lps.
Rod Handling Capacity-6 mtrs. Max. Pressure-32 bar
Hydraulic System Rotary Head
Hydrostatic Closed loop for Rotation Max. Speed 1 gear 0-150 rpm.
Open loop System for other Functions Max. Torque 1 gear - 225 kgtm.
Oil Cooler Type-Oil & Air Heat Max. Speed II gear - 0-450 rpm.
Exchanger Max. Torque II gear - 60 kgfm.
Oil Cooler Drive-Hydraulic Motor Max. Speed III gear - 0-1000 rpm.
  Max. Speed III gear -30 kgfm.
Jacks High Speed Winch
Type-Hydraulically Actuated Bare drum pull - 1000 Kg.
Stroke-610 mm Bare drum speed - 60 mt/min.
Drive - Hydraulic Motor Drive
Main Hoist
Bare drum pull - 5000 Kg., Bare drum speed - 40 mts/mt., Drive - Hydraulic Motor Drive ,
Total Cable Length - 30 mtrs., Cable Dia-16 mm.

Note
  KLR Drilling Rigs can be supplied in custom-built models in various Configurations as indicated below, Mounting features to suit all special requirements and Teechnical specifications can be offered accordingly

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KLR DR 500

Technical Specifications
KLR DR 500 BRIEF TECHNICAL SPECIFICATIONS OF KLR DIRECT ROTARY DRILL RIG
DRILLING CAPACITY
Description DR 500
Drill Hole Size 8'' (203 mm)
Max. Reaming size 17 1/2'' (438 mm)
Drill Rod Diameter 2 7/8'' (73 mm)
Max. Depth 500 ft (152 mtrs)

MAST

Construction Heavy Duty Structural Steel tubes
Hook Load Capacity 9091 Kgf
Raising & Loading Two Hydraulic Cylinders

DRILL HEAD
Type of Drive Hydraulic
Retraction 356 mm

CAT HEAD
Shaft Mounted on Right Side of Drill Head
PULL DOWN

Capacity 2273 Kgf
Drive Hydraulic Cylinder

DRAW WORKS
Hosting Drum & Sand Reel Drum Chain Through Heavy duty Multi Disc Clutch & brake System
Type of Drive
No of Brakes Two
Max Pull-Single Line 1810 Kgf

PRIME MOVER

Input Drive Driven by Truck engine / Suitable Capacity Deck Engine

MUD PUMP
Stroke 127 mm
Bore 114.3 mm
Flow 550 lpm
Max Pressure 14 bar
Drive Hydraulic

HYDRAULIC SYSTEM
Pump Flow 60 lpm
Operation Pressure 70kg/cm2
Pump Type Vane/Gear

LEVELLING JACKS
Type Hydraulically actuated
Bore Dia. 100 mm
Stroke 610 mm
Quantity 4 Nos.

BREAK OUT WRENCH
Actuation Type Hydraulic
Cylinder Stroke 300 mm
Bore Dia. 80 mm

WELDING GENERATOR
Max Amp. 300-450 Amp.
Voltage 80 V
Drive Mechanical with V-Belt
KLR Industries Ltd. Can supply products in custom built models in various configurations, Mounting features to suit all special requirements & technical specifications can be offered accordingly. (In view of continuous R&D and Product improvement Pro gramme all specifications, features etc., Are subject to amendments without prior notice)
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KLR DR 1000

Technical Specifications
BRIEF TECHNICAL SPECIFICATIONS OF KLR DIRECT ROTARY DRILL RIG
KLR DR 1000
DRILLING CAPACITY
Description DR 1000
Drill Hole Size 8'' (203 mm)
Max. Reaming size 17 1/2'' (438 mm)
Drill Rod Diameter 2 7/8'' (73 mm)
Max. Depth 1000 ft (305 mtrs)

MAST
Construction Heavy Duty Structural Steel tubes
Hook Load Capacity 13637 Kgf
Raising & Loading Two Hydraulic Cylinders

DRILL HEAD
Type of Drive Hydraulic
Retraction 356 mm

CAT HEAD Shaft Mounted on Right Side of Drill Head PULL DOWN
Capacity 3636 Kgf
Drive Hydraulic Cylinder
DRAW WORKS
Hosting Drum & Sand Reel Drum Chain Through Heavy duty Multi Disc Clutch & brake System
Type of Drive
No of Brakes Two
Max Pull-Single Line 3180 Kgf
PRIME MOVER
Input Drive Driven by Truck engine / Suitable Capacity Deck Engine

MUD PUMP
Stroke 152 mm
Bore 140 mm
Flow 915 lpm
Max Pressure 18 bar
Drive Hydraulic

HYDRAULIC SYSTEM
Pump Flow 60 lpm
Operation Pressure 70kg/cm2
Pump Type Vane/Gear
LEVELLING JACKS
Type Hydraulically actuated
Bore Dia. 100 mm
Stroke 610 mm
Quantity 4 Nos.

BREAK OUT WRENCH
Actuation Type Hydraulic
Cylinder Stroke 300 mm
Bore Dia. 80 mm

WELDING GENERATOR
Max Amp. 300-450 Amp.
Voltage 80 V
Drive Mechanical with V-Belt
KLR Industries Ltd. Can supply products in custom built models in various configurations, Mounting features to suit all special requirements & technical specifications can be offered accordingly. (In view of continuous R&D and Product improvement Pro gramme all specifications, features etc., Are subject to amendments without prior notice)
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KLR DR 1500

Technical Specifications
BRIEF TECHNICAL SPECIFICATIONS OF KLR DIRECT ROTARY DRILL RIG
KLR DR 1500
DRILLING CAPACITY
Description DR 1500
Drill Hole Size 8'' (203 mm)
Max. Reaming size 17 1/2'' (438 mm)
Drill Rod Diameter 2 7/8'' (73 mm)
Max. Depth 1500 ft (457 mtrs)

MAST
Construction Heavy Duty Structural Steel tubes
Hook Load Capacity 31318 Kgf
Raising & Loading Two Hydraulic Cylinders

DRILL HEAD
Type of Drive Hydraulic
Retraction 533 mm

CAT HEAD
Shaft Mounted on Right Side of Drill Head
PULL DOWN
Capacity 5820 Kgf
Drive Hydraulic Cylinder

DRAW WORKS
Hosting Drum & Sand Reel Drum Chain Through Heavy duty Multi Disc Clutch & brake System
Type of Drive
No of Brakes Two
Max Pull-Single Line 5360 Kgf

PRIME MOVER
Input Drive Driven by Truck engine / Suitable Capacity Deck Engine

MUD PUMP
Stroke 200 mm
Bore 150 mm
Flow 1361 lpm
Max Pressure 19 bar
Drive Hydraulic

HYDRAULIC SYSTEM
Pump Flow 80 lpm
Operation Pressure 70kg/cm2
Pump Type Vane/Gear

LEVELLING JACKS
Type Hydraulically actuated
Bore Dia. 125 mm
Stroke 610 mm
Quantity 4 Nos.

BREAK OUT WRENCH
Actuation Type Hydraulic
Cylinder Stroke 300 mm
Bore Dia. 80 mm

WELDING GENERATOR
Max Amp. 300-450 Amp.
Voltage 80 V
Drive Mechanical with V-Belt
KLR Industries Ltd. Can supply products in custom built models in various configurations, Mounting features to suit all special requirements & technical specifications can be offered accordingly. (In view of continuous R&D and Product improvement Pro gramme all specifications, features etc., Are subject to amendments without prior notice)
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KLR DR 2000

Technical Specifications
BRIEF TECHNICAL SPECIFICATIONS OF KLR DIRECT ROTARY DRILL RIG
KLR DR 2000
DRILLING CAPACITY
Description DR 2000
Drill Hole Size 8'' (203 mm)
Max. Reaming size 22'' (550 mm)
Drill Rod Diameter 3 1/2'' (89 mm)
Max. Depth 2000 ft (610 mtrs)

MAST
Construction Heavy Duty Structural Steel tubes
Hook Load Capacity 45455 Kgf
Raising & Loading Two Hydraulic Cylinders
DRILL HEAD
Type of Drive Hydraulic
Retraction 533 mm

CAT HEAD
Shaft Mounted on Right Side of Drill Head
PULL DOWN
Capacity 7272 Kgf
Drive Hydraulic Cylinder

DRAW WORKS
Hosting Drum & Sand Reel Drum Chain Through Heavy duty Multi Disc Clutch & brake System
Type of Drive
No of Brakes Two
Max Pull-Single Line 6818 Kgf

PRIME MOVER
Input Drive Driven by Truck engine / Suitable Capacity Deck Engine

MUD PUMP
Stroke 250 mm
Bore 175 mm
Flow 2107 lpm
Max Pressure 20 bar
Drive Hydraulic

HYDRAULIC SYSTEM
Pump Flow 95 lpm
Operation Pressure 105 kg/cm2
Pump Type Vane/Gear

LEVELLING JACKS
Type Hydraulically actuated
Bore Dia. 125 mm
Stroke 610 mm
Quantity 4 Nos.

BREAK OUT WRENCH
Actuation Type Hydraulic
Cylinder Stroke 300 mm
Bore Dia. 80 mm

WELDING GENERATOR
Max Amp. 300-450 Amp.
Voltage 80 V
Drive Mechanical with V-Belt
KLR Industries Ltd. Can supply products in custom built models in various configurations, Mounting features to suit all special requirements & technical specifications can be offered accordingly. (In view of continuous R&D and Product improvement Pro gramme all specifications, features etc., Are subject to amendments without prior notice)
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